Hanrui Puzer’s Great Pneumatic Conveying System Lab Centre for Industrial Innovation

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Hanrui Puzer has invested approximately EUR 1.5 million to establish an advanced R&D Test Centre dedicated to material handling and conveying systems, with a focus on POE powder positive pressure dilute phase conveying. The facility is equipped with state-of-the-art test lines to develop, refine, and validate innovative solutions for a variety of industrial applications.

Hanrui Puzer has made a strategic investment of approximately EUR 1.5 million to establish a state-of-the-art R&D Test Center specializing in advanced material handling and conveying systems. This world-class facility is designed to drive innovation in powder and bulk material conveyance, with a particular focus on POE (Polyolefin Elastomer) powder positive pressure dilute phase conveying—a critical technology for industries such as plastics, chemicals, food processing, and pharmaceuticals.

Key Features of the R&D Test Center:

  1. Advanced POE Powder Conveying Research

    • The center is equipped with high-precision pneumatic conveying test rigs capable of simulating real-world industrial conditions, optimizing parameters such as air velocity (15–30 m/s), pressure differentials (0.2–0.5 bar), and material flow consistency.

    • Special emphasis is placed on energy efficiency, aiming to reduce power consumption by 10–30% compared to traditional mechanical systems while maintaining high transfer rates (5–50 tons/hour).

  2. Comprehensive Test Lines for Material Handling Solutions

    • Pneumatic Conveying Test Line (~200m): Validates long-distance, low-degradation powder transfer, ensuring minimal product wear and dust emissions.

    • Tubular Chain Conveying System: Evaluates enclosed, contamination-free transport for sensitive materials, featuring FDA-compliant components and <0.1% particle breakage.

    • Automated Unloading & Feeding Systems: Integrates robotic depalletizers, AI-guided sorting, and precision weigh-feeders to minimize manual intervention and maximize throughput.

    • Intelligent Logistics Simulation: Leverages AGVs, RFID tracking, and digital twin technology to optimize warehouse automation and predictive maintenance.

  3. Industry-Focused Innovation

    • The facility supports cross-industry R&D, enabling Hanrui Puzer to develop tailored solutions for plastics compounding, food-grade powder handling, and hazardous material transport.

    • Collaboration with academic and industrial partners ensures continuous technological advancements in lean-phase/dense-phase conveying, CIP (Clean-in-Place) compatibility, and smart IoT integration.

Strategic Impact & Future Goals

This investment reinforces Hanrui Puzer’s commitment to sustainable, high-efficiency material handling, positioning the company as a leader in next-generation conveying technologies. By combining real-world testing, AI-driven optimization, and Industry 4.0 automation, the R&D Test Center will accelerate the development of innovative, cost-effective solutions for global industrial challenges.

 

Key Test Lines at the Center

1.Pneumatic Conveying System Test Line (~200m): Simulates long-distance, efficient, and low-energy material transfer through pneumatic systems.

2.Tubular Chain Conveying System Test Line: Provides insights into reliable, enclosed material transportation with minimal contamination risks.

3.Automatic Dumping, Unstacking, Unpacking, and Feeding System Test Line: Designed to enhance automation, improve efficiency, and minimize manual handling.

4.Intelligent Logistics Test Line: Focuses on advanced logistics technologies for smarter, integrated material handling.

 

1. Pneumatic Conveying System Test Line (~200m)

This advanced test line simulates long-distance (up to 200 meters), high-efficiency material transfer using pneumatic technology, optimizing airflow dynamics and energy consumption. It evaluates key performance metrics such as conveying velocity (15–30 m/s), pressure drop (0.2–0.5 bar), and material degradation rates for powders, granules, or pellets. The system integrates lean-phase/dense-phase modes and AI-driven controls to balance throughput (5–50 tons/hour) with power efficiency (10–30% reduction vs. mechanical systems). Applications include cement, food, and chemical industries, emphasizing dust-free operation and CIP (Clean-in-Place) compatibility.

2. Tubular Chain Conveying System Test Line

Focused on gentle, enclosed material handling, this line tests tubular drag chain conveyors for fragile or high-purity materials (e.g., pharmaceuticals, plastics). It validates contamination-free transfer with FDA-grade chains and modular tubing, achieving <0.1% particle breakage. The system supports multi-directional layouts (horizontal/vertical, 90° turns) and capacities up to 100 m³/hour, with real-time monitoring of chain tension, wear, and energy use (0.5–3 kW per 10m). Ideal for explosive or hygroscopic materials due to its hermetic design.

3. Automatic Dumping/Unstacking/Unpacking/Feeding System Test Line

A fully automated line for palletized/bagged/bulk material processing, reducing manual labor by 70%. Features include:

  • Robotic dump stations with vision-guided positioning (±1mm accuracy).

  • High-speed depalletizers (20+ cycles/minute) for sacks, drums, or boxes.

  • Integrated weigh-feeding (error <0.5%) and foreign object detection (X-ray/Metal detection).

  • PLC-HMI coordination for seamless upstream/downstream synchronization, minimizing downtime.

4. Intelligent Logistics Test Line

Industry 4.0-ready platform combining AGVs, RFID tracking, and digital twin simulations to optimize warehouse/logistics workflows. Tests include:

  • Dynamic route planning for AGVs (load capacity: 500kg–2 tons; ±5mm positioning).

  • AI-based inventory management (99.9% scanning accuracy).

  • IoT-enabled predictive maintenance for conveyor/robot health monitoring.

  • Multi-system integration (WMS, ERP) via API/OPC UA protocols.

 

Material Properties Test Lab 

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This R&D Test Center exemplifies Hanrui Puzer’s commitment to innovation, offering cutting-edge solutions tailored to the evolving needs of the material handling industry.

 

 

Picture of LIU CHIQING

LIU CHIQING

Liu Chiqing, also known as Louis Liu in English, is a male senior project manager. He specializes in pneumatic conveying engineering technology and management across various industries including electric power, chemical, environmental protection, food, and new materials. Currently, he is employed at Hanrui Puzer Bulk Handling Technology (Shanghai) Co., Ltd.

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